I'm sorry, but to make it really silent the hole needs to be too big for my liking. But I'll certainly use your idea to add a waste water bulkhead in the bottom of the sump!
Why UV?
Why pH controler?
The UV is because I have one I once bought one, because of a green water explosion. It's almost never on right now, but I'll install it on the next tank as well, just in case! (And maybe for organics control as well...)
It needs to be run slowly though for this, and not like you'd run it for algae.
I don't know how you're intending on plugging them in or wiring them up, but put each pump on a different circuit or extension.
I know, it's not meant for killing diseases, I plan on quarantaining all fish this time! Learned my lessons with Camelanus! Lost a few beautiful dwarfs as well.
Hou does the water get into the filtersocks?
Looks like an exciting project. I'll be watching with interest.
Maybe you can skip the trip to Malaysia He, he
On a serious note I can almost imagine how much planning and work is involved. I was exhausted setting up my last tank and not looking forward to another one on such a scale. It takes months before you can sit down and relax.
There will be some happy fish in there for sure.
Sump comments
Not sure you need 4 heaters, but I'd have them in the last chamber anyway. There's no point in them heating the water in the first chamber, when it has to go through all the media losing heat and then being pumped to the tank. Plus, just think of the first section as your dirty chamber and the water getting cleaner as it goes along. The last chamber is obviously cleaner so is were you want all your gadgets & gizmos. You could even add a small heater hidden in the display, just in case.
I think the air is just unnecessary. Even in a normal setup you wouldn't need it, but in a sumped system you definitely won't need any extra oxygen added.
I don't understand why you're using filter socks, it's just a needless expense really. It would be just as easy to layer some cheap pond media in the same chamber to serve the same purpose. If you did go with the socks, depending on what micron you went with, you wouldn't really need the second section of mechanical filtration either.
You've already said you're running the Co2 and UV off the two pumps which is also what I'd do. No need for a third. You have the Co2 sensor in the sump though, I'd put this in the tank. Who cares what's in the sump really? For the same reason, I wouldn't inject the Co2 into the sump either. Just use an inline diffuser after the pump or a diffuser in the tank itself.
I'm not saying I'm right or wrong, but I think you're over thinking/engineering things. Like the section overflowing on to the filter socks for example. Just because you can, doesn't mean you should. Simple is best
The water level is way too high too, you need to be running (and planning) the sump just above half full. At least so any water left in the weir if the pumps failed, would still leave you with room to not panic and cause a flood
Choose to do as you wish with my opinions, at least I've made you think